Tight Radius Pipe Bends
We recently had quite a challenge from Metraflex regarding a transparent tight-radius 4” pipe 90° bend. They required a transparent 4” Sch 40 long-radius elbow to ob- serve a metal fin in a fluid system. The pipe bend needed to maintain a tight tolerance for ovality as it was to contour to the 6” radius fin.
This, by definition, a long radius pipe elbow has a curvature 1.5 times the nominal pipe diameter. Long radius elbows, as well as short elbows are cast and welded in steel, and injected molded in plastics. However, to our knowledge, no one has ever thermo bent them before.
Metraflex sent us a print of the needed bend, as well as a 3D printed modle. The printed bend served well as a packing for the fin, but was not transparent as they had first hoped.
Although clear CAB injected molded pipe fittings were produced decades ago, they are not available now.
We deduced that we could make the bends in two ways: positive placement bending or a multi-sectioned mitered bend. We made both.